Schaeffler OPTIME
Wireless machine condition monitoring for predictive maintenance
Schaeffler OPTIME is a modern ecosystem for condition monitoring, smart lubrication and electrical condition monitoring, designed to digitalise maintenance in industrial plants. Wireless sensors, intelligent lubrication systems and advanced analytics detect mechanical and electrical irregularities early and make maintenance planning more effective.
The solution suits electric motors, fans, pumps, compressors, conveyors, gearboxes and other rotating equipment across every industry.
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Condition Monitoring
The OPTIME 3, OPTIME 5 and OPTIME 5 Ex wireless sensors monitor machine vibration and temperature, enabling early detection of bearing damage, imbalance, misalignment and other mechanical irregularities.
The sensors are quick to install, connect automatically into a self-healing mesh network and forward their data to the cloud platform via the OPTIME Gateway.
Smart Lubrication
The OPTIME C1 and OPTIME C4 smart lubrication systems provide automatic lubrication and continuous monitoring of lubrication points. Lubrication data appears on the same platform as vibration data, giving a complete overview of equipment condition.
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Electrical Condition Monitoring
The FAG OPTIME E-CM system monitors the electrical condition of three-phase electric motors through current and voltage analysis, detecting faults such as damage to windings, insulation, the rotor and supply conductors, along with other electrical irregularities that vibration diagnostics often misses.
Plug. Play. Predict.
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Mounting
The sensors are attached to machines with screws or adhesive.
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Activation and network
They are activated via NFC and automatically form a wireless mesh network.
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Transfer to the cloud
The gateway transfers the data securely to the cloud, where Schaeffler's algorithms and machine learning models continuously analyse machine condition.
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Results and alarms
Results are available in the OPTIME app and the web dashboard, which offer trend overviews, multi-level alarming and effective maintenance planning. The system scales quickly to several hundred machines without changes to the existing IT/OT infrastructure.
Why choose Schaeffler OPTIME?
OPTIME Ecosystem – condition monitoring, smart lubrication and electrical condition monitoring,
OPTIME 3, OPTIME 5 and OPTIME 5 Ex wireless sensors,
OPTIME C1 and OPTIME C4 intelligent lubrication systems,
FAG OPTIME E-CM for electrical diagnostics of electric motors,
mesh network and fast plug & play installation,
monitoring of several hundred machines from a single platform,
data analysis with machine learning algorithms and Schaeffler's bearing expertise,
mobile app and web dashboard for real-time condition monitoring.
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